The Importance Of Correctly Installing Cartridge Heaters
They have the same capabilities as round tubular cartridge heaters and can be exchanged and compacted. They can be attached to milled grooves on a tool surface to provide cost effective heating. The unique configuration allows easy removal for cleaning and maintenance.
Our high density cartridge heaters can have up to 200 w / in2 watts of density. OMEGALUX ™ C series heavy-duty cartridge heaters are particularly suitable for use in applications with hobs, molds, dies, plates and container heating. An important requirement for all production processes are equipment and processes that can withstand heavy production conditions. Pattern heating manufacturers are aware of the many applications and conditions that their products have to withstand and produce heating elements to meet the conditions. These small heating devices are resistant and resistant and resistant to high impact and high pressure. Regardless of the conditions, cartridge heaters are the best type of heat transfer method.
Teflon and TGGT cables have a 480 ° F rating, while MGT cables can withstand up to 840 ° F. The heating coil is the actual resistance where the electric charge occurs. The most commonly used type of metal Mica Band Heaters alloy for this purpose is a nickel chromium mixture, also known as Nichrome. The Nichrome cable wraps around a ceramic core and the number of coils per inch varies depending on the requested watt density.
This robust construction also offers high dielectric strength and shock and vibration resistance required for many industrial applications. For high temperature applications, such as those above 1000 ° F, colorless deposits are recommended for maximum heat transfer and durability. To place a cartridge heater in a low or medium temperature application (600 ° F or less), general purpose drills are generally suitable for hole drilling. The holes should be drilled and mocked instead of drilled with a general piece. With a tighter fit, the stove will work better and have a longer life expectancy.
The split sheath design of the cartridge heaters allows the heater to expand to maximize heat transfer by increasing contact with the hole walls, meaning that the heater consumes less energy. Pattern heaters provide accurate and accurate heat that is concentrated enough to meet the needs of a wide range of production applications. The construction of a cartridge heater starts with a ceramic core with a resistance cable around it. The core and resistance cable are enclosed in a steel or stainless steel dielectric metal cover. Heat is transferred from the resistance cable to the sheath and the material to be heated.